Product Description:
The Bakelite Injection Molding Machine is a highly efficient and reliable piece of equipment designed specifically for processing bakelite powder and other thermosetting plastic materials. Renowned for its robust construction and advanced technological features, this machine is an essential asset in industries that require precise molding of bakelite products. Whether you are working in automotive, electrical, or household goods manufacturing, this machine offers unparalleled performance to meet your production needs.
One of the standout features of this machine is its heating power, which ranges from 15 to 45KW. This wide range allows for optimal temperature control during the molding process, ensuring that the bakelite powder is heated evenly and thoroughly. Proper heating is critical when working with thermosetting materials like bakelite, as it directly influences the quality and durability of the final product. With this heating power capability, the machine can handle a variety of bakelite formulations and thicknesses, providing versatility in production.
The injection weight capacity of the machine spans from 50 to 3000 grams, accommodating both small and large molded components. This flexibility allows manufacturers to produce a diverse range of products, from intricate small parts to larger, more robust items. The machine's ability to manage such a broad injection weight range makes it highly adaptable to different production requirements and batch sizes.
Temperature control is managed through a sophisticated PID (Proportional-Integral-Derivative) system. This advanced temperature control technology ensures precise and stable temperature regulation throughout the injection molding process. The PID controller continuously monitors the temperature and makes real-time adjustments to maintain the ideal heating conditions. This results in consistent product quality, reduced material waste, and improved energy efficiency. For bakelite powder machinery, where precise temperature control is paramount, the PID system is an invaluable feature.
The clamping unit of the machine utilizes a tie bar locking mechanism. This design enhances the stability and accuracy of the clamping force during the molding cycle, which is crucial for achieving high precision in the final products. The tie bar locking system also contributes to the machine’s durability and reliability, reducing maintenance needs and downtime. It ensures that the mold remains securely closed under high pressure, preventing defects such as flash or incomplete filling.
Injection rate is another critical parameter, and this machine offers an impressive range of 20 to 400 grams per second. This wide injection rate range allows for fine-tuning the injection speed based on the complexity and size of the mold, as well as the properties of the bakelite powder being used. A controlled injection rate helps avoid common molding issues such as air entrapment and uneven filling, resulting in superior surface finish and mechanical strength of the molded parts.
Incorporating a single screw extruder machine bakelite design, this injection molding machine is optimized for processing bakelite powder efficiently. The single screw extruder mechanism ensures uniform melting and mixing of the bakelite resin, which is essential for producing high-quality molded components. This design also simplifies operation and maintenance, making it accessible for both small-scale workshops and large manufacturing facilities.
As part of bakelite powder machinery, this injection molding machine integrates seamlessly with other equipment used in the processing and handling of bakelite materials. Its compatibility with various mold designs and automation systems further enhances its applicability across different production environments. Whether you are upgrading existing production lines or establishing new facilities, this machine provides the reliability and performance needed to achieve consistent results.
In summary, the Bakelite Injection Molding Machine is a versatile and powerful solution for manufacturers dealing with bakelite powder and thermosetting plastics. With its strong heating power of 15-45KW, flexible injection weight capacity of 50-3000g, precise PID temperature control, robust tie bar locking clamping unit, and adjustable injection rate of 20-400g/s, it stands out as a top choice in bakelite powder machinery. The integration of a single screw extruder machine bakelite design further ensures efficient processing and high-quality output. Investing in this machine means enhancing production efficiency, improving product quality, and achieving greater operational reliability in bakelite molding applications.
Features:
- Product Name: Bakelite Injection Molding Machine
- Type: Injection Molding Machine
- Model: Bakelite-IMM
- Cooling System: Air Cooling for efficient temperature management
- Temperature Control: Advanced PID temperature control for precise operation
- Control System: PLC control system ensuring reliable and automated performance
- Specially designed for bakelite handle machine applications
- Ideal for bakelite powder machinery processing
- Optimized to enhance the performance of bakelite handle machine production
Technical Parameters:
| Model | Bakelite-IMM |
| Type | Injection Molding Machine |
| Injection Weight | 50-3000g |
| Injection Rate | 20-400g/s |
| Screw Diameter | 20-80mm |
| Drive System | Hydraulic |
| Control System | PLC |
| Temperature Control | PID |
| Cooling System | Air Cooling |
| Heating Zone | 3-5 |
Applications:
The Haijiang Bakelite Injection Molding Machine, model HJF-240, is an advanced and reliable solution designed specifically for the production of high-quality bakelite products. Originating from Ningbo, China, this bakelite machine is manufactured under strict quality standards and holds certifications including ISO9001, CE, and SGS, ensuring optimal performance and safety. With a supply ability of 300 sets per month and a minimum order quantity of just one set, the HJF-240 model is suitable for both small-scale workshops and large manufacturing enterprises.
This bakelite injection machine is ideal for various application occasions and scenarios where precision, efficiency, and durability are critical. Its injection rate ranges from 20 to 400 grams per second, with an injection weight capacity between 50 and 3000 grams, making it versatile enough to handle diverse molding requirements. The machine’s injection pressure, adjustable between 100 and 300 MPa, allows for consistent molding quality, while the PID temperature control system ensures stable processing conditions, which is essential for the production of bakelite handles and other components that demand high strength and heat resistance.
The Haijiang bakelite handle machine is widely applied in industries such as automotive, electrical appliances, hardware, and consumer goods, where bakelite parts like switches, knobs, handles, and insulating components are manufactured. Its robust design and reliable injection system enable manufacturers to produce complex shapes with excellent surface finish and mechanical properties. The machine’s standard shipping packing guarantees safe delivery within 30 days after order confirmation, and flexible payment terms including TT, LC, and DP make the purchasing process convenient for global customers.
Thanks to its precise control, high injection pressure, and efficient production capability, the Haijiang HJF-240 bakelite injection machine is the preferred choice for businesses seeking to expand their product lines or improve their molding process. Whether you are producing bakelite handles or other molded bakelite components, this machine delivers consistent quality, high productivity, and excellent cost-effectiveness, all at a competitive price of 15,000 USD.
Customization:
Haijiang offers professional product customization services for the Bakelite Injection Molding Machine, model HJF-240. Originating from Ningbo, China, this bakelite machine is designed to meet diverse production needs with a clamping force range of 100-800T and screw diameters between 20-80mm, ensuring versatility and precision.
Our bakelite handle machine features a reliable hydraulic drive system and advanced PLC control system combined with PID temperature control for optimal molding performance. Certified by ISO9001, CE, and SGS, the HJF-240 guarantees high quality and safety standards.
Customers can order a minimum of 1 set, with a competitive price of 15,000 USD. We provide standard shipping packing to ensure safe delivery within 30 days. Payment terms include TT, LC, and DP, catering to various financial preferences.
With a supply ability of 300 sets per month, Haijiang is committed to delivering efficient and customizable bakelite injection molding machine solutions tailored to your production requirements.
Support and Services:
Our Bakelite Injection Molding Machine is designed to deliver high precision and efficiency in molding hard thermosetting plastics. To ensure optimal performance and longevity of your machine, we provide comprehensive technical support and services.
Our technical support team assists with installation, commissioning, and calibration of the machine to meet your specific production requirements. We offer detailed training sessions for operators and maintenance staff to ensure safe and efficient operation.
Regular maintenance services are available to keep your Bakelite Injection Molding Machine running smoothly. This includes inspection, cleaning, lubrication, and replacement of worn parts to prevent unexpected downtime.
In case of technical issues, our experts provide troubleshooting assistance either remotely or on-site to quickly resolve problems and minimize production loss. We also supply genuine spare parts and accessories to maintain machine integrity and performance.
We are committed to continuous improvement and innovation, offering software updates and upgrades that enhance machine capabilities and user experience.
For customized solutions, our engineering team can work with you to modify or optimize machine configurations tailored to your unique production needs.
Choose our Bakelite Injection Molding Machine technical support and services for reliable, expert assistance that maximizes your investment and ensures consistent product quality.
Packing and Shipping:
Our Bakelite Injection Molding Machine is carefully packaged to ensure safe delivery and optimal protection during transit. Each machine is securely wrapped with protective materials and placed in a sturdy wooden crate to prevent any damage from shocks or vibrations.
The packaging includes custom foam inserts to safeguard sensitive components and prevent movement inside the crate. All accessories and manuals are boxed separately and labeled clearly for easy identification upon receipt.
For shipping, we offer multiple options including sea freight, air freight, and land transportation, tailored to meet your delivery requirements. The machine is securely fastened within the container to avoid any shifting during transportation.
We provide comprehensive shipping documentation, including packing lists, certificates of origin, and customs paperwork to facilitate smooth customs clearance worldwide.
Our logistics team ensures timely dispatch and continuous tracking updates throughout the shipping process, delivering your Bakelite Injection Molding Machine safely and efficiently to your specified destination.
FAQ:
Q1: What is the brand and model number of this Bakelite Injection Molding Machine?
A1: The machine is branded Haijiang and the model number is HJF-240.
Q2: Where is the Bakelite Injection Molding Machine manufactured?
A2: It is manufactured in Ningbo, China.
Q3: What certifications does the Haijiang HJF-240 machine have?
A3: The machine is certified with ISO9001, CE, and SGS certifications.
Q4: What is the minimum order quantity and price for the Haijiang HJF-240?
A4: The minimum order quantity is 1 set, and the price is 15,000 USD per set.
Q5: What are the payment terms and delivery time for this machine?
A5: Payment terms include TT, LC, and DP, with a delivery time of 30 days after order confirmation.
Q6: How many units of the Haijiang HJF-240 can be supplied monthly?
A6: The supply ability is 300 sets per month.
Q7: What packaging details are provided for shipping the Bakelite Injection Molding Machine?
A7: The machine comes with standard shipping packing to ensure safe delivery.
